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We offer a wide range of products, including but not limited to Brass Square Extrusion Rods, Industrial Brass Neutral Links, Brass Electrical Wire Terminal Blocks, Crimping Type Brass Pin..

408, G.I.D.C., Shanker Tekri,
Udhyog Nagar,
Jamnagar - 361004

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Welding Cables

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Welding Cables


Single cover & Double cover rubber coated Welding Cable as per IS:9857-1990, The Cables are Manufactured with conductors using annealed bar. Copper with electrolytic grade bunched properly to ensure desirable flexibility.

All are flexible conductor Insulation material is NBR Rubber I Sheath material is NBR Rubber

Rating factors for variation in ambient temperature

Ambient Temperature °C: 20° 25° 30° 35° 40° 45° 50° 55° 60° 65°

Rating Factor: I .04 I.04 I .04 I.04 I.04 I .04 I.04 0.69 0.64 0.57

CURRENT RATING :
The maximum current ratings of flexible welding cables for different cycles are based on an ambient air temperature of 25C and a maximum conductor temperature of 90C. The percentage duly cycles for various processes and applications are asfollows :

Automobile Welding : up to 100%

Semi Automatic Welding : up 30% to 85%

Manual Welding : 0%to 60%

Very intermittent or Occasional Welding : up to 20%

VOLTAGE DROP:
When total cable lengths in excess of 15 mtrs. are involved, it may be necessary to use cablesof larger cross section to ensure that the voltage drop is not excessive and welding currents are maintained at adequate levels.

Cable Siz Nominal thickness Nominal sheath thickness Overall diameter Lower Cable Max. Conductor, Resistance at   Welding Current Rating Application   Non Welding Application
insq.mm. inmm. inmm. Limit Upper Limit 20°c 100% 85% 60% 30% 20%      
10 1.2 1.8 7.8 10.0 1.910 105 115 135 190 235 110    
16 1.2 1.9 9.0 11.5 1.210 135 145 175 245 302 138    
25 1.4 2.0 10.0 13.0 0.780 180 195 230 330 402 187    
35 1.4 2.2 11.5 14.5 0.554 225 245 290 410 503 233    
50 1.6 2.4 13.0 17.0 0.386 285 310 370 520 637 295    
70 1.6 2.6 15.0 19.0 0.272 355 385 460 650 794 372    
95 1.8 2.8 17.5 21.5 0.206 430 470 560 790 961 449    
120 1.8 3.0 19.5 24.0 0.161 500 540 650 910 1118 523    

For Specification and more details of products.