Single cover & Double cover rubber coated Welding Cable as per IS:9857-1990, The Cables are Manufactured with conductors using annealed bar. Copper with electrolytic grade bunched properly to ensure desirable flexibility.
All are flexible conductor Insulation material is NBR Rubber I Sheath material is NBR Rubber
Rating factors for variation in ambient temperature
Ambient Temperature °C: 20° 25° 30° 35° 40° 45° 50° 55° 60° 65°
Rating Factor: I .04 I.04 I .04 I.04 I.04 I .04 I.04 0.69 0.64 0.57
CURRENT RATING :
The maximum current ratings of flexible welding cables for different cycles are based on an ambient air temperature of 25C and a maximum conductor temperature of 90C. The percentage duly cycles for various processes and applications are asfollows :
Automobile Welding : up to 100%
Semi Automatic Welding : up 30% to 85%
Manual Welding : 0%to 60%
Very intermittent or Occasional Welding : up to 20%
VOLTAGE DROP: When total cable lengths in excess of 15 mtrs. are involved, it may be necessary to use cablesof larger cross section to ensure that the voltage drop is not excessive and welding currents are maintained at adequate levels.
Cable Siz | Nominal thickness | Nominal sheath thickness | Overall diameter Lower | Cable | Max. Conductor, Resistance at | Welding | Current | Rating Application | Non Welding Application | ||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|
insq.mm. | inmm. | inmm. | Limit | Upper Limit | 20°c | 100% | 85% | 60% | 30% | 20% | |||
10 | 1.2 | 1.8 | 7.8 | 10.0 | 1.910 | 105 | 115 | 135 | 190 | 235 | 110 | ||
16 | 1.2 | 1.9 | 9.0 | 11.5 | 1.210 | 135 | 145 | 175 | 245 | 302 | 138 | ||
25 | 1.4 | 2.0 | 10.0 | 13.0 | 0.780 | 180 | 195 | 230 | 330 | 402 | 187 | ||
35 | 1.4 | 2.2 | 11.5 | 14.5 | 0.554 | 225 | 245 | 290 | 410 | 503 | 233 | ||
50 | 1.6 | 2.4 | 13.0 | 17.0 | 0.386 | 285 | 310 | 370 | 520 | 637 | 295 | ||
70 | 1.6 | 2.6 | 15.0 | 19.0 | 0.272 | 355 | 385 | 460 | 650 | 794 | 372 | ||
95 | 1.8 | 2.8 | 17.5 | 21.5 | 0.206 | 430 | 470 | 560 | 790 | 961 | 449 | ||
120 | 1.8 | 3.0 | 19.5 | 24.0 | 0.161 | 500 | 540 | 650 | 910 | 1118 | 523 |